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How to use a Swaging Machine #1P | Print |

Cable splicing is much easier if the cable is cut clean without frayed ends. We highly recommend No. C7, C9, C12 or C16 cable cutters as shown in the Loos & Co. Cableware® Division catalog. LOCOLOC® Oval and Stop sleeves in a complete range of sizes are available through Loos & Co., Cableware® Division. Sleeves elongate after compression. To assure maximum holding allow the end of the cable to extend beyond the sleeve after it is compressed (see Figure 3). Keep the jaws of the swager at right angles to the sleeve being compressed, making sure the sleeve is aligned in the jaw grooves. Then close the swager jaws completely. (Note: for lap splices, at least two oval sleeves should be used.) Each Loos & Co. LOCOLOC® Swager is designed to work with one or more specific size sleeves. FOR USE ON ALL METAL CONSTRUCTION CABLES, 7x7, 7x19, 6x19 IWRC ON SIZES UP TO 3/16. You will not obtain optimum performance if you do not use the proper swager and sleeve combination. All compressions must be gauged to assure maximum holding strength, and it is recommended that all assemblies should be proof tested.

SWAGER OPERATION INSTRUCTIONS

Figure 1

Place sleeve to be compressed in proper size groove in swaging tool. The cavity should match cable size to be swaged. A length of cable equal to the cable diameter should extend beyond the length of sleeve to achieve maximum holding. (See arrow in figure 3). After each swage turn sleeve 180° and swage the next one. To keep swaged sleeve straight.

Figure 2

Keep jaws of swaging tool at right angles to the sleeve to be compressed, making sure the sleeve is aligned in the jaw grooves. Close the swager jaws completely.

Figure 3

Finished sleeve should look like this. Be sure sleeves have been compressed the proper number of times. (See NUMBER OF COMPRESSIONS table)

Figure 4

Use Swaging gauge provided with the tool to check proper after swage diameter. Compressed sleeve should slide freely into size slot of gauge.

 

ADJUSTING INSTRUCTIONS

(140 PSI Max Air Pressure)


1. Loosen set screw (A) and (B), both sides, and cam wheel nut (C).
2. Insert pin (such as 1/8" drill bit in hole in front of adjusting wheel cam (D) and raise pin for more tension, lower for less tension, (more tension makes a tighter swage).
3. To properly adjust the swaging machine use the gauge that is supplied with the machine. Select the slot in the gauge corresponding to the sleeve size being swaged. The swaged portion of the sleeve should pass into the gauge easily. If it does not, then adjust your swager machine as follows: 1,2.
4. Tighten set screw (A) and (B) and, nut (C).
5. Gauge after-swage dimension periodically, (daily) when machine is in continuous service.
6. Your Loos & Co., Cableware® Division Swager has been designed to give you years of trouble free service. To obtain the best possible performance, we recommend: (1) clean and lubricate all moving parts occasionally; (2) keep all bolts tight; (3) keep your swager properly adjusted using the simple procedures in 1,2,3.
7. Disassemble jaw periodically and fill grease cavities on inner side of jaw.
8. Put oil "20 wt." into air connection on foot switch periodically as you would normal air tool.

CAUTION: DO NOT OVER TIGHTEN AS THIS WILL CAUSE EXCESS WEAR & OR BREAK THE JAWS OR OTHER DAMAGE!

 

 

NUMBER OF COMPRESSIONS
CABLE DIAMETER ALUMINUM & COPPER
OVAL SLEEVES STOP SLEEVES
     
1/16" 2 1
3/32" 2 2
1/8" 3 2
5/32" 3 2
3/16" 4 2

 

 

(Click to enlarge)

Part# Description Qty.
#1P-1 Coupling, 3/16" ID X 1/8" MPT, #220B 4
#1P-3 Elbow, Street, Coupling, 1165A 2
#1P-6 Foot Switch 1
#1P-7 Hose, 3/16", Low Pressure, 60" 2
#1P-8 Nipple, 2", Dynaquip 117A2 1
#1P-9 Nut, 3/8-24, UNRF Locking 4
#1P-10 Screw, 3/8-24, UNRF 1 3/8", Hex Head 4
#1P-11 Clamp 7/16", O, Oetaker, 2 Prong 4
PI5-2 Cotter Pin, SS, 3/32" Dia, 1 Inch 1
PI1-8 Pin Clevis for 1/4" MS Parts 3/8" Dia 1
#1P-50 Jaw Assembly, for #1-P, Machine Head 1
#1P-21 Nut, 5/8-18, Hex, Locking, Grade 8 3
84-38 Plate Name 1
74-21 Screw, No. 4 X 3/16" LG, Drive, SS 2
#1P-29 Wheel, Adjustment 1
#1P-31 Cylinder, Air, Fabco 1
#1P-32R Base, 2 Part, R.H. Side (Includes (1) 130-1) 1
#1P-32L Base, 2 Part, L,H. Side (Includes (1) 130-1) 1
#1P-33 Connector, 1/2-20 Threaded Yoke Rod (Includes #1P-22) 1
#1P-34 Link, Upper (Includes (2) 130-1 Old Style) 2
#1P-35 Link, Lower (Includes (3) 130-1 Old Style) 1
#1P-36 Frame, Extension 1
#1P-37 Guard, 1/2", #16 Flat, 7" X 23" LWO, EXP Metal 1
#1P-38 Screw, 7/16-14 X 3/8", Long Set 2
#1P-39 Bolt, 3/8" X 1", Socket Shoulder 3
#1P-41 Screw, 1/4-20 X 3/8", Socket Head Cap 4
#1P-42 Washer, 1/4", Standard, Steel 4
#1P-43 Plug, 1/8 N.P.T. #726 Milton 1
#1P-44 Coupling, 1/8 N.P.T. 1
#4-9HS Guard, Foot Switch, 522B14 1
GA-1P Gauge 1
84E-19 Set Screw, 1/4-20 X 1/4" Socket Head 2
74-46 Washer, Spacer 2
130-1 Bushing (9- Old Style /2- New Style Machine) 9
3/8LW Washer,3/8" Lock 3

Back to Hand Swaging How Tos

 

Products

Wire Rope Terminals
Fork Ends
Fork End - MS20667
Clevis Fork - MS21252C
Strap Fork - NAS1435-K
Eye Ends
Eye End - MS20668
Eye End (For Pin) - MS21254C
Eye End (For Wire) - MS21255C
Marine Eye - EY1X
Strap Eye - NAS1435-E
Studs
Stud - MS21259
Locking Stud - MS21260
Ball Ends
Double Shank Ball - MS20663
Single Shank Ball - MS20664
Plain Ball - BA3
Oval Sleeves
Locoloc® Oval Sleeves (Aluminum & Copper)
Locoloc® Alum. Rope Sleeves
Locoloc® Stainless Steel Slv
Large Alum. Oval S. - SL1-V
Stop Sleeves
Locoloc® Aluminum & Copper Stops
Terminal Cylindrical - ST24
Thimbles
AN100 Thimble
Std. Galv. Thimble - EY411
HD Galvanized Thimble -EY414
HD Stainless Steel Thimble
Turnbuckles
Turnbuckle Body - MS21251
Locking Clip - MS21256
Wire Rope Clips
Wire Rope Clip Galvanized – CP2
Wire Rope Clip Stainless Steel – CP7
Wire Rope Net Clip - CP3
Wire Rope Net Clip Tool - #1-N
Miscellaneous
Cable Bushing - AN111
Clevis Pin - PI1
Cotter Pin - PI5
Locoloc® Swaging Tools
Locoloc® 000-WCI
Locoloc® 1-3-SBHS
Locoloc® 0-12-SBHS-R
Locoloc® 0-1.5-3FS
Locoloc® 0-3/64SC
Locoloc® 0-1/16SC
Locoloc® 0-3/32SC
Locoloc® 0-1/8SC
Locoloc® 0-5/32SC
Locoloc® 0-3/16SC
Locoloc® 0-7/32
Locoloc® 0-1/4
Locoloc® 0-9/32
Locoloc® 0-5/16
Locoloc® #1-SC
Locoloc® #1-BSC
Locoloc® #3-H
Locoloc® #3-K
FELCO Cable Cutters
FELCO C3
FELCO C7
FELCO C9
FELCO C9B
FELCO C12
FELCO C12B
FELCO C16
FELCO C16B
FELCO C108
FELCO C112
FELCO CP
FELCO CDO
Other Cutters/Pliers
HC-16 Hydraulic Cable Cutter
HC-16PL Hydraulic Cable Cutter
HC-20 Hydraulic Cable Cutter
HC-24 Hydraulic Cable Cutter
HC-20B Battery Cable Cutter
Safety Wire Plier
Swaging Machines
Locoloc® #1-P
Locoloc® M1 - Type I
Locoloc® M1-K - Type I - Kit
Locoloc® M2 - Type II
Locoloc® M2-K - Type II - Kit
Locoloc® M2-P Powered
Locoloc® M2-PDK - Drive Kit
Locoloc® M2-PK Powered Kit
Locoloc® #4-H Hydraulic
Swaging Accessories
Accesories for M2
Cable Diameter Gauge - GA-4
Locoloc® "Go-No-Go" Gauges
Swaging Kits
AZP Kit - Alum.Hand Swaging Kit
CSS Kit - Cop.Hand Swaging Kit
Tension Gauges
90 Model B
91 Model A
Professional Models
Professional Model #PT-CR
Rod Rigging Gauge
Strippers and Cutters
Simplex® S-15
Simplex® S-30C
Simplex® C-20A
Locking & Seizing Wire
Locking Wire (S.S) - NASM20995

Loos & Co., Inc. ISO No. 9001:2008 - 091733A

View ISO Certificate

 

Helpful Information:

Riggger's  Guide
to proper swaging techniques

 

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We will be closed for business:

May 28, 2012 - Memorial Day
July 4, 2012 - Independence Day
September 3, 2012 - Labor Day

About Loos Naples

In 1979 the Cableware Division of Loos & Co., Inc was started in Naples, Florida. With only 10 employees at our inception, we have now grown into a very busy company with diversified products and over 55 employees.  Website Terms of Use

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