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How to use a Hand Swaging Tool - How to use a Bench Swager | Print |

 

HOW TO USE A #1-BSC BENCH SWAGER

Cable splicing is much easier if the cable is cut clean without frayed ends. We highly recommend  C7, C9, C12 or C16 cable cutters as shown in the Loos & Co. Cableware Division catalog. LOCOLOC® Oval and Stop sleeves in a complete range of sizes are available through the Loos & Co. Cableware Division. Sleeves elongate after compression. To assure maximum holding allow the end of the cable to extend beyond the sleeve after it is compressed (see illustration below).  Keep the jaws of the swager at right angles to the sleeve being compressed, making sure the sleeve is aligned in the jaw grooves. Then close the handles of the swager completely. (Note: for lap splices, at least two oval sleeves should be used.) Each Loos & Co. LOCOLOC® Swager is designed to work with one or more specific size sleeves. FOR USE ON ALL METAL CONSTRUCTION CABLES, 7x7, 7x19, 6x19 IWRC ON SIZES UP TO 3/16. You will not obtain performance if you do not use the proper swager and sleeve combination. The chart below shows the specific size sleeve to be used with a particular swager number. All compressions must be gauged to assure maximum holding strength, and it is recommended that all assemblies should be proof tested.

SWAGER OPERATION INSTRUCTIONS

Figure 1

Place sleeve to be compressed in groove in swaging tool. Single cavity tools should match cable size to be swaged. Length of cable equal to the cable diameter should extend beyond length of sleeve to achieve maximum holding. (See arrow in figure 3)

Figure 2

Keep jaws of swaging tool at right angles to the sleeve to be compressed, making sure the sleeve is aligned in the jaw grooves. Close tool completely. Tool handles should snap shut indicating complete closure.

Figure 3

Finished sleeve should look like this. Be sure sleeves have been compressed the proper number of times. (See NUMBER OF COMPRESSIONS table below)

Figure 4

Use Swaging gauge provided with the tool to check proper after swage diameter. Compressed sleeve should slide freely into size slot of gauge.

SWAGER OPERATION INSTRUCTIONS

Your Loos & Co. LOCOLOC® Swager has been designed to give you years of trouble free service. To obtain the best possible performance, we recommend: (1) clean and lubricate all moving parts regularly; (2) keep all bolts tight; (3) keep your swager properly adjusted using the following simple procedure:

Each LOCOLOC® Swager is supplied with a gauge. Select the slot in the gauge corresponding to the sleeve size being compressed. The compressed portion of the sleeve should pass into the gauge easily. If it does not, then adjust your swager as follows:

With the handles apart, use a 3/16" Allen wrench to tighten set screw in handle 1/4 turn. Then compress sleeve and check with the gauge. Continue this procedure until the compressed portion of the sleeve passes easily into the gauge. These instructions apply to all #1-SC, #0, #0-SC, and #1-BSC Loos & Co. LOCOLOC® Swagers

"CAUTION" OVER ADJUSTMENT WILL CAUSE THE ADJUSTMENT BOLT TO BREAK!

NUMBER OF COMPRESSIONS
CABLE DIAMETER ALUMINUM & COPPER
OVAL SLEEVES STOP SLEEVES
3/64" 2 1
1/16" 2 1
3/32" 2 2
1/8" 3 2
5/32" 3 2
3/16" 4 2

 

* Stainless Steel requires the #0 tool

Back to Hand Swaging How To's

 

Products

Wire Rope Terminals
Fork Ends
Fork End - MS20667
Clevis Fork - MS21252C
Strap Fork - NAS1435-K
Eye Ends
Eye End - MS20668
Eye End (For Pin) - MS21254C
Eye End (For Wire) - MS21255C
Marine Eye - EY1X
Strap Eye - NAS1435-E
Studs
Stud - MS21259
Locking Stud - MS21260
Ball Ends
Double Shank Ball - MS20663
Single Shank Ball - MS20664
Plain Ball - BA3
Oval Sleeves
Locoloc® Oval Sleeves (Aluminum & Copper)
Locoloc® Alum. Rope Sleeves
Locoloc® Stainless Steel Slv
Large Alum. Oval S. - SL1-V
Stop Sleeves
Locoloc® Aluminum & Copper Stops
Terminal Cylindrical - ST24
Thimbles
AN100 Thimble
Std. Galv. Thimble - EY411
HD Galvanized Thimble -EY414
HD Stainless Steel Thimble
Turnbuckles
Turnbuckle Body - MS21251
Locking Clip - MS21256
Wire Rope Clips
Wire Rope Clip Galvanized – CP2
Wire Rope Clip Stainless Steel – CP7
Wire Rope Net Clip - CP3
Wire Rope Net Clip Tool - #1-N
Miscellaneous
Cable Bushing - AN111
Clevis Pin - PI1
Cotter Pin - PI5
Locoloc® Swaging Tools
Locoloc® 000-WCI
Locoloc® 1-3-SBHS
Locoloc® 0-12-SBHS-R
Locoloc® 0-1.5-3FS
Locoloc® 0-3/64SC
Locoloc® 0-1/16SC
Locoloc® 0-3/32SC
Locoloc® 0-1/8SC
Locoloc® 0-5/32SC
Locoloc® 0-3/16SC
Locoloc® 0-7/32
Locoloc® 0-1/4
Locoloc® 0-9/32
Locoloc® 0-5/16
Locoloc® #1-SC
Locoloc® #1-BSC
Locoloc® #3-H
Locoloc® #3-K
FELCO Cable Cutters
FELCO C3
FELCO C7
FELCO C9
FELCO C9B
FELCO C12
FELCO C12B
FELCO C16
FELCO C16B
FELCO C108
FELCO C112
FELCO CP
FELCO CDO
Other Cutters/Pliers
HC-16 Hydraulic Cable Cutter
HC-16PL Hydraulic Cable Cutter
HC-20 Hydraulic Cable Cutter
HC-24 Hydraulic Cable Cutter
HC-20B Battery Cable Cutter
Safety Wire Plier
Swaging Machines
Locoloc® #1-P
Locoloc® M1 - Type I
Locoloc® M1-K - Type I - Kit
Locoloc® M2 - Type II
Locoloc® M2-K - Type II - Kit
Locoloc® M2-P Powered
Locoloc® M2-PDK - Drive Kit
Locoloc® M2-PK Powered Kit
Locoloc® #4-H Hydraulic
Swaging Accessories
Accesories for M2
Cable Diameter Gauge - GA-4
Locoloc® "Go-No-Go" Gauges
Swaging Kits
AZP Kit - Alum.Hand Swaging Kit
CSS Kit - Cop.Hand Swaging Kit
Tension Gauges
90 Model B
91 Model A
Professional Models
Professional Model #PT-CR
Rod Rigging Gauge
Strippers and Cutters
Simplex® S-15
Simplex® S-30C
Simplex® C-20A
Locking & Seizing Wire
Locking Wire (S.S) - NASM20995

Loos & Co., Inc. ISO No. 9001:2008 - 091733A

View ISO Certificate

 

Helpful Information:

Riggger's  Guide
to proper swaging techniques

 

 - UPCOMING HOLIDAYS -

We will be closed for business:

May 28, 2012 - Memorial Day
July 4, 2012 - Independence Day
September 3, 2012 - Labor Day

About Loos Naples

In 1979 the Cableware Division of Loos & Co., Inc was started in Naples, Florida. With only 10 employees at our inception, we have now grown into a very busy company with diversified products and over 55 employees.  Website Terms of Use

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